Useful Data for Site Execution (Construction Site) Part-1 Incl. Types of Equipment use on site and Column layout-Casting

Site soil Excavation & Foundation:-

Prior to start of construction work excavation is done at site up to the level required for start

of construction. To provide access to vehicles construction machineries Ramp is made with

proper slope.

Poclain used for excavation

Dozer used for making Ramp, dumping & spreading soil

Slope stabilization is done of cutting soil edges by keeping sand bags at slopes & by

Step cutting so that soil doesn’t collapse during construction stage causing safety Issue.

 Proper drainage arrangement is done to avoid water logging.

 Land around the construction area is levelled for keeping construction material & Machinery

Tower Boom(Placer Boom)

Boom is fixed in the tower in position from where it is easy to whole area of tower is accessible.

· Can pump upto 50 cum/hr. or Depends upon its Power.

Hydra machine used for column reinforcement Shifting

Back Hoe loader (JCB)

 Used for excavation where quantity of soil to be excavated is less

 Can also used for various other construction purposes like shifting of material, ground

dressing & levelling.

Structural Member Construction Methodology &

specifications

1. Column

Columns are compressive member of a structure. There position in a structure should be such that, they carry the load coming efficiently.

Activities involve in Column construction

ü Column Layout

After casting of raft again the layout of column is done in order to check the actual position of

Vertical bars of columns. The layout is also helpful to place the shuttering on actual position, so that

the column should be in proper position according to drawing(Column layout drawing). Column

Layout is doe according to the Grid line mentioned in coordinated framing plan. Grid line is marked

Near the column as per drawing.

Column layout done prior to bar binding work

Ø Why Column Layout??

Ø So that column remains in their position decided as per Co-ordinate drawing of Tower.

Ø Verticality of structure is maintained.

Ø So that area of particular Flat doesn’t reduce due to dislocation of column from actual

Assign position.

ü Bar Binding Work :

Steel Grade Used: FE 500D

Dia of bar used : 12mm to 32mm for longitudinal bars & 8mm to 10mm for Tie bars.

Tie bar hooks are bend up at 45ᵒ as per IS 456

Coupler/Reducer: vertical joints in case of longitudinal bars of column are provide using

coupler. Where ever Dia of column is reducing in above floor reducer is used to provide

joins

· Used for Bars of Dia 16mm to 32mm

· Lap length of 36D is provide in case of 12mm Dia bar or bar reducing from 16mm to

12mm.

· Thread are provide at ends of bar for couple/reducer.

Coupler used for joining vertical bar in column.

Couplers

Bar binding of column

Important points For bar binding Of columns :-

· Lap Zone is H/3 from top & bottom slab.

· Alternate longitudinal Bar of column should have a length difference of 600mm so that

vertical reinforcement joint doesn’t come at 1 point as shear concentration point of

view.

· Coupler should be properly tightened

a. Formwork for columns

The shuttering either conventional or system is fixed around column and plumb of this shuttering

is checked out. At bottom the T shaped bars keeps the shuttering on position and at top and

middle cover blocks are fixed so that proper cover could be provide to reinforcement. The T

shaped bar at bottom and cover blocks at middle and top ensure the straightness of vertical

Reinforcement.

Table: Period of removal of formwork

S. No.	Description of structural member	Period of time
1	Walls, columns and vertical sides of beams	16-24 Hours

It should be strong enough to withstand all types of dead and live loads.A good formwork should satisfy the following requirements:

1. It should be rigidly constructed and efficiently propped and braced both horizontally and vertically, so as to retain its shape.
2. The joints in the formwork should be tight against leakage of cement grout.
3. Construction of formwork should permit removal of various parts in desired sequences without damage to the concrete.
4. The material of the formwork should be cheap, easily available and should be suitable for reuse.
5. The formwork should be set accurately to the desired line and levels should have plane surface.
6. It should be as light as possible.
7. The material of the formwork should not warp or get distorted when exposed to the elements.
8. It should rest on firm base.

Types of Formwork (Shuttering) for Concrete Construction:

Timber Formwork:

Timber for formwork should satisfy the following requirement:

It should be

1. well seasoned
2. light in weight
3. easily workable with nails without splitting
4. free from loose knots

Timber used for shuttering for exposed concrete work should have smooth and even surface on all faces which come in contact with concrete.

Normal sizes of members for timber formwork:

Sheeting for slabs, beam, column side and beam bottom	25 mm to 40mm thick
Joints, ledges	50 x 70 mm to 50 x 150 mm
Posts	75 x 100mm to 100 x 100 mm

Resin bonded plywood sheets are attached to timber frames to make up panels of required sizes. The cost of plywood formwork compares favourably with that of timber shuttering and it may even prove cheaper in certain cases in view of the following considerations:

Plywood Formwork

1. It is possible to have smooth finish in which case on cost in surface finishing is there.
2. By use of large size panels it is possible to effect saving in the labour cost of fixing and dismantling.
3. Number of reuses are more as compared with timber shuttering. For estimation purpose, number of reuses can be taken as 20 to 25.

Steel Formwork

This consist of panels fabricated out of thin steel plates stiffened along the edges by small steel angles. The panel units can be held together through the use of suitable clamps or bolts and nuts. The panels can be fabricated in large number in any desired modular shape or size. Steel forms are largely used in large projects or in situation where large number reuses of the shuttering is possible. This type of shuttering is considered most suitable for circular or curved structures.

Steel forms compared with timber formwork:

1. Steel forms are stronger, durable and have longer life than timber formwork and their reuses are more in number.
2. Steel forms can be installed and dismantled with greater ease and speed.
3. The quality of exposed concrete surface by using steel forms is good and such surfaces need no further treatment.
4. Steel formwork does not absorb moisture from concrete.
5. Steel formwork does not shrink or warp.

Construction of Concrete formwork:

This normally involves the following operations:

1. Propping and centring
2. Shuttering
3. Provision of camber
4. Cleaning and surface treatment

Order and method of removing formwork:

The sequence of orders and method of removal of formwork are as follows:

1. Shuttering forming the vertical faces of walls, beams and column sides should be removed first as they bear no load but only retain the concrete.
2. Shuttering forming soffit of slabs should be removed next.
3. Shuttering forming soffit of beams, girders or other heavily loaded shuttering should be removed in the end.

Rapid hardening cement, warm weather and light loading conditions allow early removal of formwork. The formwork should under no circumstances be allowed to be removed until all the concrete reaches strength of atleast twice the stresses to which the concrete may be subjected at the time of removal of formwork. All formworks should be eased gradually and carefully in order to prevent the load being suddenly transferred to concrete.

Conventional column shuttering

b. Casting of columns

After ensuring the verticality and correct position of column’s shuttering the columns are casted .

· Plumb is again checked after the casting as column shuttering displace a little by pouring

Concrete pressure

· Grade of concrete.

· Nominal cover provided: 40mm